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COMMON PROBLEMS OF DIESEL 2011-2016 6.7L POWERSTROKE

Common 2011-2016 Ford 6.7L Powerstroke diesel engine problems: How ABCO Diesel Inc. Can Help

The 6.7L Powerstroke engine produced by Ford from 2011 to 2016 is capable of immense power, but it also has its share of 2011-2016 Ford 6.7L Powerstroke diesel engine problems. ABCO Diesel Inc. prioritizes your truck’s continuous reliability and roadworthiness, so let us assess and resolve these issues. Our trained crew uses top-tier diagnostic instruments and has years of experience handling the most common faults with these engines, allowing us to fix your vehicle right the first time.

Turbocharger Failure

One of the most notorious problems with the early 6.7L Powerstroke engines is turbocharger failure, especially in the 2011-2012 models. These engines came equipped with ceramic ball bearings in the turbo, which were prone to failure under stress. A failed turbo can lead to reduced power, poor fuel efficiency, and even engine damage if not addressed promptly. At ABCO Diesel, we have the expertise to replace faulty turbos with upgraded versions that use more durable steel bearings, restoring your truck’s performance and reliability.

2011-2016 6.7L Powerstroke

Fuel Injector Issues

Fuel injector failures are another common problem with this engine. Poor fuel quality or contamination can lead to malfunctioning injectors, resulting in rough idling, misfires, or reduced power. Left unchecked, it can cause long-term damage to your engine. ABCO Diesel offers comprehensive injector diagnostics, cleaning, and replacements to ensure your truck runs smoothly and efficiently.

EGR Valve and Cooler Failures

The Exhaust Gas Recirculation (EGR) system in the 6.7L Powerstroke, while more reliable than in older models, can still experience significant soot buildup over time. This can cause the EGR valve or cooler to fail, leading to performance issues and even engine damage. Our team at ABCO Diesel specializes in cleaning or replacing faulty EGR components to keep your engine running cleanly and efficiently, preventing more serious issues down the line.

Cracked Exhaust Manifold

Another frequent issue in the 6.7L Powerstroke is the cracking of the exhaust manifold, especially in earlier models. This can lead to exhaust leaks, increased emissions, and a loss of engine power. If your truck’s exhaust manifold is showing signs of wear or damage, ABCO Diesel can replace it with high-quality, durable parts that ensure a proper seal and restore your engine’s performance.

Injection Pump Failures

The Achilles heel of the 2011-2016 6.7L Powerstroke is its Bosch CP4.2 injection pump, which is prone to failure due to metal-on-metal contact caused by air in the system. When this pump fails, it can send metal shavings throughout the fuel system, causing extensive and expensive damage. ABCO Diesel is equipped to handle these repairs, including replacing the injection pump and cleaning the entire fuel system to prevent further contamination.

Diesel Mechanic Pulling Out Fuel Injector with sliding hammer
Why Choose ABCO Diesel Inc.?

In 1986, ABCO Diesel Inc. began serving Orange County by specializing in diesel engine maintenance and repairs. We know exactly what diesel trucks need and only use the best parts and most modern diagnostic equipment. Our skilled mechanics are here to get you back on the road with trust, whether your truck has problems with its turbo, fuel injectors, or EGR module.

Contact Us Today

Don’t let common 6.7L Powerstroke issues keep you off the road. Contact ABCO Diesel Inc. today for a thorough inspection and expert repair services. Whether it’s a cracked exhaust manifold or a failed injection pump, we’ve got the knowledge and tools to fix it right the first time. Visit our shop in Orange, CA, or give us a call to schedule your service appointment. We’re here to help keep your diesel engine running smoothly for years to come.

6.7 powerstroke problems

Diagnosing Ford 6.7 diesel problems means looking beyond the check engine light. Common failures include radiator separation, NOx sensor faults, and emission system clogging. Many owners noticed 2012 6.7 Powerstroke problems tied to software glitches in the DEF system, while 2011 6.7 Powerstroke problems were often mechanical — like turbo actuator failures. If you’ve dealt with repeated 6.7 Powerstroke problems, pinpointing production year often helps identify root causes faster.